My caravan has a Thetford C-200 CS D3 toilet cassette which has a small light which illuminates when the toilet cassette is about 90% full, it has stopped working.
A brief inspection of the system suggests the "full" sensor is a small black plastic component at the top left front of the cassette compartment when viewed from the outside and looking into the caravan.
I'm not sure what this component is but I have it in mind that some polymers are transmissive to infrared (or is it UV?) and I wonder if this is how it senses level? Alternatively it could be some sort of clever proximity sensor which responds to liquids but not solids? Or it could be something else entirely and I have no idea what I'm talking about! :)
So I suppose my question is:
Does anyone know how this thing works?
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Mike it is most probably the float stuck in down position in Thetford tank - happens when paper floats over float arm (hardens like paper mache') usually when sloshing cleaning water when rinsing. Open top and free paper/crap from float, spray with olive oil replace top and replace cassette.
Alternatively float come off it's mount - remove top replace float, etc.
-- Edited by Possum3 on Wednesday 11th of January 2023 02:12:15 PM
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Possum; AKA:- Ali El-Aziz Mohamed Gundawiathan
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I suspect the external sensor is a Hall Effect and the internal float contains a magnet which, perhaps, has wandered off to have a life of its own - I have no desire to pursue it :)
Oh well, I guess we'll have to go low tech and simple look into the tank to assess how full it is.
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"I beseech you in the bowels of Christ think it possible you may be mistaken"
Oliver Cromwell, 3rd August 1650 - in a letter to the General Assembly of the Kirk of Scotland
There is a fuse behind where the cassette sits, 3 or 5 amp from memory. Also there is a square relay mounted in same vicinity. Its a common relay. I have changed both over 11yrs. Easy job. If that fails you can just replace your cassette as the problem may be in the float switch. You can repair them but for $180 (on special) thats what I do. Its all dependent on time, mess and dollars.
Been there, done that! Hope you didn't get an overflow like I did! (Luckily, I keep a packet of disposable gloves and disinfectant in the van.)
Like you I found the float arm missing, replaced that with considerable difficulty. Still didn't work. Then found that the light itself had burned out, replaced that with a nice large red one from Jaycar. Still didn't work. Checked the fuse - the previous owner had put a 15-Amp one in, obviously a bit of an overkill as probably would only require something like a 5-Amp at the most, but it indicated that the previous owner also had a problem. Fuse OK but still doesn't work.
Checked the magnetic relay switch with a hand held magnet - the light worked. But the newly installed freely moving float arm inside still didn't activate the light. Another overflow.
Then like Bas & Eve, I also bought a new cassette after I damaged the old one trying to open the top up so that I could access the inside better.
Now as we only use the cassette at night and use the CP's facilities during the day I simply empty the cassette every two days without fail.
While typing this I pondered - I wonder if the magnetic relay switch could have been knocked out of alignment and thus not being close enough to the cassette side for the magnet to exert sufficient pull on the reed?
I'll check that before our next trip. In the meantime, has anyone else anything that I could try?
Why bother with the float, I just look through the opening after flushing to see how full it is. Never had a spill.
Barry
Me too
Many moons ago my 'cassette full' light stopped working. The reason was that the 'pendulum' with the magnet had jumped over the wrong side of a locating ridge & when it was forced up it was nowhere near the relay. Maybe I shook it too vigorously when cleaning.
I no longer rely on the light, just keeping an eye on the level & emptying it every 3rd day or when moving to a new location.